What is a Gang Sheet?

In the printing industry, a “gang sheet” is a term for a large sheet of paper or film that prints multiple images or pages at once, arranged in a specific layout. The word “gang” comes from the practice of grouping several images together on one sheet. For instance, a gang sheet might include several pages of a magazine that are printed simultaneously and then cut or folded into the final product.

Gang Sheet for Custom Transfers

Gang sheets play a key role in making custom heat transfers, whether they're screen-printed or digitally produced. They're a favorite way to decorate everything from garments and bags to hats and other items with unique designs or logos. These gang sheets feature multiple images or designs carefully arranged on a single sheet of transfer paper or PET film.

In the field of heat transfers, a Gang Sheet is a practical tool for printing multiple designs at once. For instance, if you have several images with similar colors or need different sizes of the same design, a Gang Sheet is your ideal choice.

After printing is complete, the designs can be cut individually and applied to different surfaces.

This method not only saves time but also reduces costs by maximizing the use of printing materials. As a result, Gang Sheets have become a popular choice for custom apparel, accessories, and other product projects.

DTF transfer gang sheet

DTF Gang Sheets are an innovative and efficient solution for customizing products with professional quality.

Versatility of materials and surfaces

These transfers can be applied to a variety of materials, including cotton, polyester, blends, and hard surfaces.

Vivid colors and high resolution

They use high-quality inks to deliver prints with vibrant colors and sharp details.

Long-Lasting Durability

The bonding process ensures the transfer can withstand frequent washing and daily wear and tear.

Resource Optimization

You can combine multiple designs on one sheet, maximizing space and reducing production costs.

How to make your own DTF Gang Sheet

This article uses InkSonic's DTF printer as an example to explain the following operational methods:

InkSonic RIP Software Printing Steps Guide

Step 1: Open the InkSonic RIP software.

Step 2: Click the New icon to add a new DTF printing plan.

Step 3: Click the Riin icon and you can be here to set the canvas size by clicking the canvas setting. You can follow the picture below - width: 0.3.

Step 4: Click the Import icon to Add multiple images

Step 5: Click the layout icon and follow the below steps to adjust your printing size(lower the canvas) and mirror the picture.

Image Requirements

To ensure high-quality results for your DTF Gang Sheets, the photos you upload:

It should be in the correct format: PNG or JPG
The image resolution should be at least 300 DPI (dots per inch) or higher.

How to Store DTF Transfers

If you're not planning to immediately cut and use all the stickers on your gang sheet, it's crucial to take steps to preserve their quality. Here are some important tips:

Store in a Dry, Clean Environment
Keep your gang sheets in a dry, dust-free area to prevent moisture or particles from affecting the adhesive or print quality.

Avoid Direct Sunlight
Exposure to sunlight and high temperatures can damage the adhesive and fade the design colors. Store your gang sheets in a cool, shaded place.

Protect from Dust and Dirt
If you're not using the designs immediately, cover them with protective paper or keep them in their original packaging to prevent dust from settling on the surface.

Avoid Unnecessary Pressure
Placing heavy objects on top of gang sheets can damage the designs or compromise the adhesive.

Applicatioin of DTF gang sheet

DTF gang sheet stickers are compatible with a wide range of fabrics, including cotton, polyester, cotton/polyester blends, and various synthetic materials. They are ideal for soft and high-performance textiles such as t-shirts, sweatshirts, hats, and bags. However, it's advisable to avoid using them on excessively thick or waterproof fabrics, as the transfer may not adhere securely to these surfaces.

FAQ:

Q: Can DTF Gang Sheets Be Folded or Rolled, or Should They Be Stored Flat?

Folding gang sheets can damage the prints and adhesive, especially along the edges of the designs. Creases may affect the transfer of the pattern onto fabric, compromising the final quality.
While rolling the printed sheets might seem convenient, it can also harm print quality. Rolling applies pressure to the printed areas, which may impact the adhesion of the design or cause wrinkling.
To maintain the integrity of your gang sheets, it's best to store them flat in a dry, clean environment, away from direct sunlight and heavy objects.

Q: Can I print different designs on the same print sheet?

A: Yes! Gang sheets allow you to place multiple designs on a single sheet, making it a cost-effective option for printing several designs at once.

Q: How many designs fit on an A3 sheet?

A: Up to 10 small designs (e.g., 10x10cm) or 4 large ones (20x30cm)

Q: Do I need special software?

A: RIP software is recommended for automation, but manual nesting in Illustrator works for startups1214.

Q: Can I mix designs for different fabrics on one sheet?

A: Yes! DTF works on cotton, polyester, and blends—just ensure consistent heat-press settings312.

Q: Can I Use an Iron Instead of a Heat Press?

A: Yes, you can use a handheld iron for one-time applications, but for optimal results, it's recommended to use a heat press. Ensure you apply even pressure and consistent heat to avoid issues like peeling.

Q: How long do DTF transfers last?

A: DTF transfers are very durable and can withstand frequent washing and daily wear. Proper use and care will ensure that the transfers last.

Top 5 Mistakes to Avoid with DTF Gang Sheets

1. Ignoring bleed margins: Cropped designs frustrate clients. Always include bleed

2. Mixing color profiles: Ensure all designs use the same CMYK/white ink settings

3. Overloading the sheet: Leave space for registration marks and cutting lines.

4. Using low-quality films: Cheap films cause peeling or uneven transfers.

5..Skipping test prints: A 2 test sheet saves 2 test sheet saves 200 in reprints

Recommended Tools for Gang Sheets

DTF Printer: InkSonic XP600 A3/13" DTF Printer U13

Specification

Print Width: 13" (330 mm)
Print Head: XP600 Single Print Head
Print Speed: Letter/A3: 3min
Applicable System: Windows OS
Printing Resolution: 720 x 2880 DPI
Printing Color: CMYK + WW
Printing Mode: Supports Single Sheet-Fed, Roll-Fed
Working environment: Fit all condition
Daily output： 200pcs/day

InkSonic XP600 A3/13" DTF Printer U13 highlight of making gang sheet

1. Convenient Protective Film Cutter

Say goodbye to the hassle of scissors and utility knives! Traditional printers require manual cutting after printing, which not only wastes time but also risks damaging freshly printed designs due to uncured ink. With our cutter, you can smoothly slide from left to right and achieve clean, professional edges in seconds—maximizing efficiency while minimizing the risk of mishaps.

DTF consumables

Not all materials are equal. Prioritize:

Films: Look for easy-peel coatings and high color transfer rates.

Inks: Pigment-based inks with anti-clogging additives.

Powders: Fine-mesh adhesive powders for even coverage

Recommended DTF film： InkSonic DTF Film

We provide customers choices for single-sided or double-sided magic and peel options like Cold, Hot, or Anytime.

Ready to work its magic on light or dark, cotton, leather, nylon, denim, polyester, synthetic fibers, or any quirky textile blend you dare to dream of.

Recommended DTF Ink： InkSonic DTF Ink

Crafted with a top-secret Japanese formula featuring German solvents, premium Japanese resins, and vibrant color pastes, it costs three times more than your average ink—but hey, you get what you pay for!